Is polystyrene carcinogenic? Many people ask this question, especially when buying bean bags filled with expanded polystyrene (EPS). EPS beads are soft, lightweight, and mold to the body for support. Though there are concerns about chemicals in plastics, EPS used in furniture is widely regarded as safe by global health authorities.
What Is Expanded Polystyrene?
Expanded polystyrene is a closed-cell plastic foam. It's made by expanding solid polystyrene beads with steam and blowing agents. The result is a soft yet firm material used in bean bag chairs and packaging. EPS offers excellent insulation and shock absorption.
EPS for bean bags is typically made from virgin beads. These are new, smooth, and rounded. According to Dyplast Products, EPS includes trace levels of styrene and pentane, which raise the question: is polystyrene carcinogenic?

Is Styrene Harmful?
Styrene is a chemical used to make EPS. It evaporates quickly during production. Less than 0.2% of EPS contains styrene once fully processed. The International Agency for Research on Cancer classifies it as a "possible" carcinogen.
This means long-term, high-level exposure in workplaces may pose some risk. But it does not mean polystyrene is carcinogenic in consumer settings like your home.
Polystyrene and Consumer Safety
The Centers for Disease Control and Environmental Protection Agency agree that EPS products pose no known health risks to consumers. They stress that typical contact with EPS—such as in bean bags—is safe.
Styrene must be inhaled or absorbed in large quantities to pose a hazard. A sealed bean bag filled with EPS beads poses virtually no exposure risk.
Workplace Exposure vs. Home Use
The Occupational Safety and Health Administration allows workers to be exposed to 100 ppm of styrene over an eight-hour shift. Short-term exposures can go up to 600 ppm. The ACGIH suggests stricter exposure limits—just 20 ppm.
Even at those levels, there is no clear evidence of cancer. And EPS bean bag filling releases far less styrene than these limits. So, is polystyrene carcinogenic? In household use, all signs say no.
Ratings by Safety Organizations
The HMIS and the NFPA give EPS a safety rating of 1 out of 4. That rating is very low. It means EPS may cause minor, reversible irritation—but only in specific industrial contexts.
EPS used in bean bags is fully cured. There is no active gas release, no flaking, and no significant risk of irritation.

Inhaling or Ingesting EPS
What happens if EPS beads are swallowed or inhaled? The risk is not chemical. EPS does not contain toxins harmful in small amounts. However, it can pose a choking risk, especially for kids.
That’s why today’s bean bags include safety zippers and double stitching. These precautions keep the beads inside and children safe.
Can EPS Cause Health Symptoms?
Freshly cut or crushed EPS can produce fine dust. This may irritate the lungs or eyes. However, EPS dust is not toxic. It can cause minor symptoms like coughing or sneezing, similar to dust from flour or sawdust.
With proper use, EPS in bean bags does not create dust. If left intact, the beads are completely inert and safe for daily use.
Is Polystyrene Carcinogenic in the Long Term?
Scientific studies on polystyrene and cancer have not confirmed a direct link. Most research concerns long-term occupational exposure to pure styrene, not EPS foam. Again, the keyword is polystyrene carcinogenic appears in health discussions, but the answer under normal use remains no.
For families using EPS-filled bean bags, the exposure is minimal and considered non-hazardous.
Environmental and Health Impact
EPS does not biodegrade quickly, which creates landfill concerns. But this is an environmental issue, not a health one. EPS in landfills does not emit toxic fumes or leach dangerous chemicals into the soil.
If you’re worried about both safety and sustainability, choose high-quality EPS from ethical manufacturers. Avoid recycled beads that may contain impurities.
Alternatives to EPS Filling
Some eco-minded consumers prefer organic bean bag fillers. Options include buckwheat, recycled foam, or memory foam flakes. These materials are biodegradable or reusable—but heavier and often more expensive.
Virgin EPS remains one of the best combinations of affordability, safety, and ergonomic comfort.
Best Practices for EPS Safety
- Choose virgin EPS over recycled alternatives
- Keep bean bags zipped at all times
- Keep away from open flame or high heat
- Clean up any spills immediately
- Supervise children near bean bags
Final Answer: Is Polystyrene Carcinogenic?
So, is polystyrene carcinogenic? Not in the form used in bean bag furniture. Health organizations agree that EPS poses no risk under ordinary use. It's safe for kids, adults, and indoor use when sealed in liners.
For peace of mind, always choose products from reputable suppliers like Bean Bags R Us, who use tested, certified EPS filler for maximum comfort and safety.